Chemical plant receives, picks and issues materials 30% faster with Octave Loop Material Readiness

Jobsite Challenges

This $900 million chemical plant in Louisiana faced the following material and equipment challenges:

  • 360,666 Linear Feet of Pipe: Enough to stretch across more than 1,200 football fields

  • 910 Concrete Piles: Roughly the same weight as 1,240 fully grown elephants

  • 1,503,295 Linear Feet of Cables: Enough to extend from Baton Rouge, La., to Houston, Texas

  • 611 Pieces of Equipment: Anything from pumps and compressors to vessels and columns

  • 4,704 Tons of Steel: The equivalent of more than 9,400 telephone poles, 15,666 vending machines or 47,000 manhole covers

  • 18,748 Cubic Yards of Concrete: Stacked one on top of another would reach roughly

  • 10.6 miles into the sky

  • 40,481 Linear Feet of Cable Trays: Placed end-to-end, the same length as 246 Olympic-sized swimming pools

  • 22,987 Pipe Spools: These tie each pipe together and the units couldn’t run without them

Measurable savings

  • 30% reduction in time required to perform receiving, picking and issuing of materials

  • Contributed to 59% OSBL and 63% ISBL time on tools vs. industry standard of 34%

Additional benefits

  • Removed the need for double-handling of data

  • No more receiving in the field via clipboard or data entry into the materials management system by a second person

  • Fewer errors means fewer lost materials and reduced re-procurement

  • One-click material pick for installation work packages

  • Enabled project to maintain laydown staffing budget despite growing from one to three laydown yards

  • Full visibility for frequency and success rate of preventative maintenance inspections

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