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They execute all project phases from conceptual design through to plant commissioning, within turnaround management, multidisciplinary engineering, and environmental services industries. ",[],{},{"nodeType":3875,"data":4365,"content":4366},{},[4367,4371],{"nodeType":310,"value":3620,"marks":4368,"data":4370},[4369],{"type":3134},{},{"nodeType":310,"value":1454,"marks":4372,"data":4373},[],{},{"nodeType":311,"data":4375,"content":4376},{},[4377],{"nodeType":310,"value":4378,"marks":4379,"data":4380},"The company is committed to a policy of continuous improvement and project execution excellence. This has pushed SB SETEC to search for and invest in new approaches, methodologies and digital technologies. Their main goal was to digitalize their workflows using user-friendly tools that integrate reality capture along with engineering and design processes. This would enable increased productivity and efficiency during all phases of the typical revamping projects they undertake, supporting more economical project execution. ",[],{},{"nodeType":311,"data":4382,"content":4383},{},[4384],{"nodeType":310,"value":4385,"marks":4386,"data":4387},"SB SETEC was selected by a large Owner Operator client to revamp their Sulfolane process plant to improve performance. The highest tier of an existing steel structure had to be dismantled and redesigned in order to place new equipment and new pipelines into the facility. ",[],{},{"nodeType":311,"data":4389,"content":4390},{},[4391],{"nodeType":310,"value":4392,"marks":4393,"data":4394},"After a preliminary review of archived drawings, SB SETEC determined that to capture the existing brownfield conditions accurately an as-built survey would first need to be conducted. SB SETEC decided that this project was an ideal candidate to execute with a “fully digital” approach. It was clear that using laser scanning in combination with 3D plant design was the only way they could achieve the tight project deadline in combination with the spatial design challenges. ",[],{},{"nodeType":3875,"data":4396,"content":4397},{},[4398,4402],{"nodeType":310,"value":3641,"marks":4399,"data":4401},[4400],{"type":3134},{},{"nodeType":310,"value":1454,"marks":4403,"data":4404},[],{},{"nodeType":311,"data":4406,"content":4407},{},[4408],{"nodeType":310,"value":4409,"marks":4410,"data":4411},"One of the biggest challenges faced was the tight time sensitive deadlines set by the client. SB SETEC had to find a solution that would enable the project to be completed quickly with an errorfree re-design, that once constructed would work with the existing equipment and piping in the plant. Additional interference checking needed to be performed during the design process. This was due to spatial complications which had the potential to introduce clashes. An overriding challenge was also to ensure health and safety standards were maintained, and production was unaffected whilst detailed plans supporting the refurbishment were being designed. ",[],{},{"nodeType":311,"data":4413,"content":4414},{},[4415],{"nodeType":310,"value":4416,"marks":4417,"data":4418},"In addition to these challenges, SB SETEC’s client stipulated that they wanted to refurbish and reuse some of the existing equipment, and wanted materials management centralized so that procurement costs could be controlled. ",[],{},{"nodeType":311,"data":4420,"content":4421},{},[4422],{"nodeType":310,"value":4423,"marks":4424,"data":4425},"After extensive evaluation of solutions SB SETEC embraced Octave’s Forte 3DWorx (CADWorx Plant Professional) DWG-based plant design software and Aspect Pipe Stress (formerly CAESAR II), pipe flexibility and stress analysis software to execute 3D design and code checks. Forte 3DWorx was selected because of its ease of use and its industry standard DWG-format, in addition to it’s ability to produce Isogen isometrics. Further it can also be easily configured and customized, supports data sharing without file conversion being necessary, and produces industry standard deliverables via the integrated Isogen. Aspect Pipe Stress was chosen because it allows the checking of the piping design against the relevant codes for the replacement piping installed during the project. ",[],{},{"nodeType":3875,"data":4427,"content":4428},{},[4429,4433],{"nodeType":310,"value":3683,"marks":4430,"data":4432},[4431],{"type":3134},{},{"nodeType":310,"value":1454,"marks":4434,"data":4435},[],{},{"nodeType":311,"data":4437,"content":4438},{},[4439],{"nodeType":310,"value":4440,"marks":4441,"data":4442},"The first part of the project involved laser scanning and surveying the structure being revamped. 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",[],{},{"nodeType":311,"data":4486,"content":4487},{},[4488],{"nodeType":310,"value":4489,"marks":4490,"data":4491},"Use of an Access database also enabled material take-off extraction to be faster and more reliable whilst helping the project team to keep track of critical components. ",[],{},{"nodeType":311,"data":4493,"content":4494},{},[4495],{"nodeType":310,"value":4496,"marks":4497,"data":4498},"Forte ReviewWorx (formerly CADWorx Design Review) enabled visualization of the evolving 3D design, enhancing collaboration among SB SETEC’s various departments and the client, which allowed the review process to be easier, faster and more efficient. ",[],{},{"nodeType":311,"data":4500,"content":4501},{},[4502],{"nodeType":310,"value":4503,"marks":4504,"data":4505},"Flexibility analysis of certain pipelines was performed using Aspect Pipe Stress (formerly CAESAR II). After preliminary routing definition, the pipe models were exported to .C2 file format, then transferred to Aspect Pipe Stress. Then, after the flexibility check and the pipe support definition was completed, they were reimported again into Forte 3DWorx. The ability to bi-directionally exchange piping data digitally between Forte 3DWorx and Aspect Pipe Stress not only saved time during the project, but avoided error-prone remodeling. ",[],{},{"nodeType":311,"data":4507,"content":4508},{},[4509],{"nodeType":310,"value":4510,"marks":4511,"data":4512},"Isogen, which is included with Forte 3DWorx, was configured in accordance with SB SETEC and the client’s standards to ensure deliverables for fabrication and construction included everything needed. This enabled efficient, error-free fabrication of the pipe spools, which was critical to avoid clashes during construction, and enabled the tight schedule to remain on track. ",[],{},{"nodeType":311,"data":4514,"content":4515},{},[4516],{"nodeType":310,"value":4517,"marks":4518,"data":4519},"Adoption of the new Octave software by SB SETEC personnel was picked up quickly due to previous experience with similar solutions, and due to the excellent support provided by Octave’s support team. ",[],{},{"nodeType":3875,"data":4521,"content":4522},{},[4523,4527],{"nodeType":310,"value":4059,"marks":4524,"data":4526},[4525],{"type":3134},{},{"nodeType":310,"value":1454,"marks":4528,"data":4529},[],{},{"nodeType":311,"data":4531,"content":4532},{},[4533],{"nodeType":310,"value":4534,"marks":4535,"data":4536},"Octave’s solutions were chosen due to their ease of use, adoption, accuracy and speed. The biggest benefit has been the standardization and optimization of work processes. SB SETEC can now provide better cost estimates, along with more accurate project schedules for projects. 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